I
started developement of this web page in April 2026. It will be under
construction for a while.
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Mark, I have files for a 3 light signal and pole and a different set for the 2 light pole. The three light pole and the 3 light signal head are shaped differently to accommodate 6 wires. When printed, the light pole requires no support. The signal head is printed on its side and requires support when it touches the build plate. The 2 light pole is different because it only needs to pass 4 wires through it. The light pole is printed vertically with no support. The 2 light signal is printed on its side with support touching build plate only. Mike |
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![]() After printing, first slide wires and LED’s like this. |
![]() Once all are threaded through, position them carefully like this. |
![]() Then carefully push the lower split clip of the signal head on enough to put LED’s in position keeping the top clip just above the pole top. |
![]() Once LED’s are in place, gently push the top clip over the pull and push down until flush with top. Push lower clip towards the pole until the clip is flush with back of pull. Do not push beyond that position Now gently push LED’s back toward signal head until protruding evenly. Same method for 2 light signal head and pole |
![]() Final step push cap onto top of pole and glue if desired. My LED’s are pre-wired with a resistor and operable from 5v to 10v. After assembly, I buy a 58 cent bottle of flat acrylic art paint and pour some in the back of the signal head to blackout the LED from showing through the back. |
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Here is the script CheckSignals Test.lua.
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![]() I printed 30 of these |
![]() Since many of my signal locations are on upper levels, there is no solid support for the pole base. I made up a base which will support two signal poles. You can see these in use in the next few photos. |
| ESP8266 SOC (System on Chip) Note: As I mention in several other spots on this web site, do not buy the ESP8266 that use the CH340 USB chip. Stick with the the CP2102 which function much better with Windows 10 and 11 drivers. I bought these HiLetgo devices: https://www.amazon.com/HiLetgo-Interface-Internet-Wireless-Development ![]() |
| Breakout Board https://www.amazon.com/AEDIKO-ESP8266-Breakout-Development-Compatible ![]() |
| 3-6 VDC Red LED 5mm 3-6 VDC Green LED 5mm 3-6 VDC Yellow LED 5mm Many sources on Amazon and eBay. Here is an example of a red LED. I bought them in packages of 50 since I needed 30 signals. All three, red, green and yellow, look the same - wires are red and black and the body of the LED is clear. https://www.amazon.com/PATIKIL-Lights-Light-Emitting-Indicator-Lighting ![]() |
![]() Here is an assembled signal. Powered by 3.3 VDC generated from the 15 VAC on my switch track buss.
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![]() Here are signals #9 and #10. Number 10 is an absolute signal as indicated by the 'A'. Next to the signals are the ESP8266 and the power supply (AC to 3.3VDC). In this test setup, the power supply uses the 19VAC on the track. |
![]() Here are signals #13 and #14. These are on the upper level so I really need the base support. |
Installing the Signals Permanently on the Layout![]() All of the electronics are now under the train table. For signals on the high line, there are still a few wires visible above the table. I'll be hiding those. |
![]() Signals on the lower level of the layout have their wires going directly down through the table top. |
![]() The signals are distributed in all corners of the layout so I wanted to distribute the ESP8266 as close to the signal as possible. I built up 5 breadboards which I mounted under the table. Each breadboard could hold up to 5 ESP8266 and 2 buck converters. I was able to keep the wires to the signals themselves fairly short. There are no communications wires, of course, since WiFi is used. I powered the buck converters from my switch track buss which is set at 15 VAC. |
Section 3 : The RTC program written in
lua which sends the commands to the ESP8266 to control the signals
Layout Windowemail : markd@silogic.com
The DiVecchio
genealogy home page
The Frazzini
genealogy home page
This site will be under construction for a while.