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3D Printed White Tower Restaurant

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(For more 3D prints, click here)

Designing and Printing a 3D White Tower Restaurant

I've been carrying around the White Tower Restaurant article from the March 1993 issue of Model Railroader for just about 25 years. I was captivated by Michael Tylick’s model from the first time I saw it but I did not even come close to having the skills to construct it. So now I have something to help me, 3D printing. Using the Autodesk Fusion 360 program and the drawings in the article, I designed, printed, painted and assembled a reasonable version of the White Tower restaurant for my layout.

My journey through this project was really three journeys; selecting a 3D printer and learning how to use it, finding a computer program to develop the model, and finally, printing, painting and assembling the model. Mike’s original model and my copy are O scale.

The completed White Tower Restaurant



Finding a Printer

I’ve learned that 3D printers come in three sizes; cheap - $150-$250, reasonable - $700-$1000 and expensive - $2000-??. It boils down to how much tinkering you can (or want) to do. The cheap printers, mostly on eBay, are kits from China. They work well enough but their assembly and adjustment is difficult. The reasonably priced printers are kits at the lower end and fully assembled at the upper end. More thought has been put into the engineering of the printer. Assembly and adjustment are easier than the cheap models. The expensive printers are fully assembled, adjusted and tested. They work out of the box.

All will be able to print the White Tower Restaurant.

I selected a printer from Prusa Research. It was their model Original Prusa i3 MK2S. It was a kit which I assembled and adjusted. Anyone with the mechanical and electrical skills to build a model train layout will be able to successfully get this printer working.

3D printers can use many different types of material. I used a type of plastic called PLA (Polylatic Acid). I was able to use plastic solvent to assemble the model.

Here is a photo of my printer printing some small parts of a project I used to learn how to use the printer.




My Original Prusa i3 MK2 3D Printer



Finding a Program

There are many free programs available. FreeCAD, OpenSCAD, Tinkercad and SketchUp are four. These programs are fine for simple structures. I used them to construct small objects as I was learning how to use the printer.

I used a fifth program to actually develop the model, Autodesk Fusion 360. This program is free for hobbyist users. It is a feature rich program with every design function you will ever need. There certainly was a learning curve involved. I learned the program as I developed the model. When I  got to a point where I needed to do something and didn’t know how to do it, I googled it or checked one of the hundreds of tutorials on YouTube.


Starting on the front wall using Fusion 360


Front and side walls completed


The completed model in the Fusion 360 program.



Printing, Painting and Assembling


I broke my model down into about 20 pieces for printing. After some experience with 3D printing, I learned that flat, low profile pieces print the best. Each wall, door, and window were printed as separate pieces. Some filing and sanding was required.

I then painted the sections.  If I were to do this project again, I would be more careful to break the model into pieces that were each one color. Doing that would let me print the trim using an aluminum/silver PLA and avoid any painting. Except for some details, there were only two colors involved – for the walls and towers, I used MicroLux Reefer White and for the window framing, door handles and tower detail, I used Createx Wicked Aluminum. I brush painted everything.

Then, finally, I glued the walls, base and roof together using model airplane glue.

Signs were printed on my color inkjet printer from images found on the web and in Mike’s original article. I used thin plastic for the window "glass".


Printed pieces making up the front, side and rear walls before assembly


Assembled model on my workbench

I originally did not design an interior but after I saw the model assembled, I realized that it needed one. I designed and built a simple interior that, through the windows, looked “good enough”.

The interior generally follows what was in the 1993 MR article but with much less detail. Everything, except some of the tiny detail parts on the counter and shelves, was printed on my printer.

The guy in my White Tower behind the counter is a street sweeper from a Model Power "Station Service Crew" #6050. I don't remember right off where the other two people come from. Other 1:48 people makers are MTH, Bachmann, Artista, Woodland Scenics, Life-Like, Preiser and K-Line.


Simple Interior


I added LEDs for interior lighting. Here is early morning at the White Tower. The cop was happy because he got his morning donut. I did not try to light the exterior but I think it needs it and I will have to work out something.



Completed model on my layout


This project gave me an avenue to learn a lot about 3D printing and its application to my model train layout. There was a lot to learn but I’m pleased with the results.

My Fusion 360 design file and the 3D printer “.stl” and “.gcode” files are available in this zip file:   White Tower.zip. The design files are copyright by Mark DiVecchio. You can use, redistribute and/or modify it under the terms of the GNU General Public License as published by the Free Software Foundation, either version 3 of the License, or (at your option) any later version. See <http://www.gnu.org/licenses/>.

Summary

It was a lot more work than I thought. One big part was learning the Fusion 360 program well enough to be effective.

This project showed the limitations of 3D printing and the advantages.

The small features were difficult to print. The window bars and the curved door handles were a challenge. The floodlight and support arm were the most difficult. I printed them at least a dozen times before I found an orientation and support/raft structure under it that finally gave me more than just a blob of PLA on the print bed. I did this design in inches since that is how the original model was done. The smallest feature that I was able to print was 0.04". The round arms holding up the lights and the square bars on the windows and doors are 0.04" across. 


This photo is my print of the 10 lamps needed.

The really big advantage of the Fusion 360 program is being able to change dimensions without having to first cut plastic. Fusion 360 lets you go back an unlimited number of steps and change a dimension. Then it moves forward through your subsequent steps and that new dimension is applied automatically.

The "Combine" function in Fusion 360 was the most helpful. I built up each section of the building based on the drawings in the Model Railroader article. I forgot to consider that some of sections from different views will overlap when the model is assembled. The combine function let me take two walls, for example, put them together in their actual orientation and then the program would exactly cut out of one wall just enough plastic so that the two walls will glue together perfectly. This really helped on the front and side towers.

I did have to paint the building white. The white PLA that I had was too translucent. I had bought it to do the windows on my P&LE Locomotive Shop. Next time (Ha!) I would use a more opaque white and an aluminum/silver PLA to save painting.

To do that, I would have to change how I "chopped" up the building for printing. Next time, I would chop it at the split between the white and the aluminum/silver colors. Then print each piece with the appropriate color PLA.

The floodlights and support arms turned out to be really delicate. I've broken about 8 of them trying to get the 10 I needed. Next time, I would print them with 100% infill to try to make them more sturdy. I did not glue them into their mounting holes as I know I break 1 or 2 each time I touch the building.

I printed at 0.2mm but again, next time, I might do 0.1mm. That will double the print time so I'm not convinced. I did print my Locomotive Shop at 0.1mm. The Shop had 7 wall sections with two pieces each and each piece took between 6-8 hours to print (you can do the math). The Locomotive Shop wall had really tiny bricks and tiny grout lines in between.

Still to do

The outside lights and support arms need to be painted aluminum.

Actually light up the outside walls.

References

Here is a photo from Mike’s 1993 Model Railroader article:





Email with Mike Tylick


8 Dec 2017

Michael,

I've been carrying around your White Tower article from the March 1993 issue of MR for just about 25 years. I was captivated by your model from the first time I saw it but I did not even come close to having the skills to construct it.

So now I have something to help me, 3D printing. Using the Fusion 360 program and the drawings in your article, I printed a reasonable version of your White Tower restaurant for my layout. My interior is much less detailed though.

I thought you might enjoy seeing this.

Mark
9 Dec 2017

Wow - it must have taken quite a bit of work (and printing material) to make this.  What a neat job.  Perhaps you should try to sell these.
Thanks for sending this to me.

Mike T

www.raildesignservices.com



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