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|Rebuilt Cylinder Head||Rebuilt Front Shocks|
|My 1966 MGB
Roadster - This car
was restored in New Hampshire from 1992 to 1995 by Greg
Coronis. I've been
in contact with Greg and he has been very helpful in reconstructing
some of the history of the car (I've added his comments throughout this
page). Greg bought the unrestored car for $3,000 on 15 Aug 1992. It
was repainted in its original British Racing Green. The restoration was
to produce a drivers car, not to 100-point concourse quality.
The wheels and rear axle were taken from a 1969 MGB GT. Externally, the
car looks perfect. The body has had all rust removed
body panels repaired (and the underside/rockers have been sprayed with
WaxOyl). The interior is new leather. The chrome and wire wheels are excellent.
is restored and enhanced. The electrical system was changed from
positive to negative earth. The two 6 volt batteries were
with one Sears DieHard 12v battery. The steering wheel is not an
original type. The wheels still have the eared type of wheel nut. Tires are Michelin MXT4
|This is the
commonly called the
MK I version of the MGB. The first one built was for the 1963 model
year. Its production followed several years of MGA production which
itself followed almost 20 years of TA-TB-TC-TD-TF cars. As I bought it,
a radio was not installed although a radio antenna is on the right
wing (but I got one BMC radio and one BL radio in the boxes of spare
parts). There are no sun visors (they were an option) and there are no
external rear view mirrors (also an option) although I added a driver
side door mirror in 2004..
|The car is
called a "chrome
bumper" car. Chromed bumpers were replaced by rubber bumpers in 1974 to
meet new federal bumper height and the 5 mph guidelines. The chromed
grill lasted until 1969 when it was replaced with a black grill. The
front bumper overriders had a rubber buffer added at the same time. The
side/flasher lamps are white. The front anti-roll bar is installed.
|Here you can
see the pristine
interior with the non standard steering wheel. Black leather with white
piping. The horn button is still in the center of the steering wheel,
where it stayed until the 1977 model. A radio will someday replace the
rectangular plate in the center of the dash with the speaker installed
below it (I've since installed a radio - see below). The dashboards
through 1967 were metal painted with a black wrinkle
finish. Seat backs are adjustable but you have to use a spanner
(wrench). The direction indicator switch has the optional headlamp
flasher. The choke knob is the newer style with the "fan" symbol. (I've
since changed it to the one with the "C" on the knob - correct for
|The car does not have overdrive and, in 1966, first gear still was not synchro. The car has an oil cooler and twin horns which were fitted to all export cars.|
MGBs had two
windshield wipers and no side badges. By 1966, the MGA style strap-on
gallon gas tank was replaced by a 14 gallon screw-on tank. The brakes
are a single line system, not getting dual line system until 1968. The
system uses silicone brake fluid. The
brake lights actually work (but not very well) from a pressure switch in the brake
line rather than by a simple push button switch activated by the brake
pedal itself. On the doors, the older style pull-out door handles were
replaced by push button handles starting in 1965.
|The car came with a San Diego MG Club
plate holder. I'm a member of that club. Notice here, no
lights and the rear lights are red for both the side/flasher lights and
the brake lights.
|Uses dual SU model HS-4 carburetors
manual choke (AUD9209 and AUD9210). The cylinder head is the correct
head for 1966....... I replaced the incorrect head which was on the car
when I bought it.
Emission control equipment consists only of a PCV valve.
The electrical system uses a 12 volt DC generator and the 2 six volt batteries have been replaced by a single 12 volt Sears DieHard.
The replaceable element oil filter was replaced with a hanging spin-on filter conversion (the original filter parts were in the boxes of spares). To read about horror stories when removing the filter, read this article. This happened to me the when I changed the oil filter. This is the Moss Motors part 235-940. In all fairness to Moss, when I put the new oil filter on (a FRAM), there were no problems with assembly or leakage. I only hand tightened the filter. Moss sent me a PDF file of the instruction sheet and the part number for a replacement rubber seal if I ever need to replace it.
The distributor cap and coil are modern replacements (Coil is a 40Kv Lucas Sports Coil).
The engine is painted dark red. The starter is of the Bendix spring operated type.
For a photo of what the engine compartment looked like before the restoration, click here. Also notice in that picture that the head has the 4 holes for the air pump injectors. Greg Coronis says that when he got the car, this was the head it had. He does not know why it was installed. He also told me that when he had the engine rebuilt, he had hardened valves and seats installed. If you look just below that photo, there is a photo of the engine compartment before I replaced this head with the rebuilt correct year head. Click here for that story.
Compare with this before photo (This is one of the few "before" photos that Greg sent me):
|Greg sent me a before photo of the
compartment. You can see that the head with the air pump connections
was on the car before the restoration began.
is a photo of the engine compartment before I replaced the cylinder
The cylinder head was odd. It had 4 holes for the air pump injectors as used starting in 1968. The holes were pluged as the 1966 year did not have an air pump. The 1966 head was designed to use leaded gas - which of course is no longer available. I don't know why the head was changed. The head has "PAT No. 565394" molded into it at the front. Greg Coronis says that when he got the car, this was the head it had. He does not know why it was installed. He also told me that when he had the engine rebuilt, he had hardened valves and seats installed.
|Here is the engine compartment with the new cylinder head. Click here for the story.|
| Rear axle is of the tubed
Salisbury type. This
fairly odd as well. MGB GT production
started with the 66 model year (car 71933) and it used the tubed type
rear axle from the start. It wasn't until middle of 1967 (car 132923)
that the tubed type was fitted to all roadsters. Greg told me
he bought this car it orginally had steel wheels. At the same time, he
bought a 1969 MGB GT with wire wheels. He took the rear axle
the front spindles from the GT and moved them to this car after they
|Here is the 1977 MGB which I used
to own. I
this one in 1982 and sold it in 1994. It ran great once I replaced all
the electrical components (mostly the Lucas electronic ignition,
electrical relays). It is a much more modern car than my 1966 (this one
sun visors and headrests). I am sorry I sold it. MGB's were only made
|MGB Automotive Repair Manual, Haynes, 1989, ISBN 0 85696 623 1||Original MGB, Anders Ditlev Clausager, 1994, ISBN 1 879979 48 6|
|Restoration Manual MGB, Haynes, 1998, ISBN 1 85960 607 5||MGB The Illustrated History, Haynes, 2nd Ed, 1993, ISBN 0 85429 948 3|
|The Complete Official MGB.
||All available from Moss Motors. While you are there, ask for a copy of their MGB catalog.|
|(I lost the photo)
|XXXIII Ball Bearing Breaker
San Diego MG Club
|XXXIV Ball Bearing Breaker
Rallye 16 May 2004
San Diego MG Club
British Car Day and Picnic 3 Oct 2004
San Diego British Car Club Council
(That's my car in the middle of the photo - in case there was any doubt!)
|Plans and upgrades
|1. Replace 3 point seat belts with
inertia reel belts
||An easy change that makes for much
comfortable driving. Saved old belts. Here is a photo (right side) of
of the inertia reel on the wheel well behind the seats.
|2. Fix choke
||The choke cable was not fully
opening the choke.
Could only pull out the knob about 1/4 inch. Found that the lever on
the choke control arm between the cabs was not in the correct
position. Adjusted the position of this lever and now the choke knob
be pulled out about 1-1/2 inches. The car starts much better now, only
after about 5 seconds of cranking.
|3. Handbrake does not hold
||This car has a tubed rear axle
removed the left brake drum and it was clear that the handbrake lever
was not moving the brake shoes at all. Figuring that they were somehow
defective, I ordered two new handbrake levers from Moss. When they got
here, I removed both rear drums and shoes. When I did this, I noticed
that the levers have a handedness (left and right). I was able to
compare them with the parts I got from Moss which were marked L/H and
R/H. The levers as installed in the car were reversed. Must have been
done by whoever did the brake rebuild. I swapped the levers, installing
new boots at the same time. Adjusted the brake shoes and now the
handbrake works like a champ. And, of course, one of the great things
about Moss is that I returned the levers and got a full refund (less
|4. Install AM Radio
|I've got two to choose from. One
MOTOR CORPORATION and one marked BRITISH LEYLAND. One has no knobs and
one has just the larger outside knobs. Both work. The BL radio is
negative earth, the BMC one has a switch to select either earth
I've just picked up a third radio at a thrift store. Is is an AM/FM
radio, made in Japan, and has a polarity reversing switch. It works as
well but like the other, it has no knobs. I got an original AM radio
that had knobs and the mounting plate. The radio works but the one I
is in better condition (less rust on the radio body). I've moved all
the knobs to the radio I had. I
also got an original speaker
grill and speaker via
eBay. Now I have all the parts so I have to figure out how to get the
radio into the dash from the rear. Here is a picture of
the radio that
will be installed. I've temporarily installed the radio (laying it on
the floor) connecting it to the new speaker and it works fine.
Practically no ignition noise. Volume is adequate to get over all but
freeway road noise.
I figured out how to get the radio into the dash. I just needed to remove the heater temperature control and move it out of the way. Now I see that I need to build some sort of rear support for the radio
Finally done. Here is a photo.
I've sold the older BMC radio to Alan Holcombe. He installed it in his B. Here is a photo that he sent me.
|5. Replace choke cable
||The car should have a knob with "C"
on it. The
one that is there has the fan symbol which was used in later cars. I
ordered an aftermarket cable from Moss. Received
and Installed. You can also see it in the photo of the radio,
|6. Outside wing mirrors
|I got 4 mirrors in the boxes of
spare parts with
the car. Three are Lucas style wing mirrors (like Moss 165-400)
the other two are modern reproductions] and the other is a door mirror
from 1968-71 (like Moss
165-220). I'm really used to outside mirrors so I'm going to
install them. These were a period option.
I've installed the door mirror. It was not too hard. I had to drill two ¼ inch holes in the door. It really does improve the rear view for passing. I've not decided yet if I am going to install the wing mirrors. Here is a photo.
Here is a photo of an original mirror. Someday I may replace mine. I saw this one at the 2005 British Rolling Car Day.
Original 1966 Mirror?
|7. Install K&N Filters
||Expensive but supposed to increase
|8. Install sun visors
||An option. Moss sells a kit with
|9. Install map pocket
||An option. Moss sells them but does not have the finisher.|
|10. Replace shift lever and knob
||The shift lever does not appear to
I have the original knob. Well, I found a picture on page 84 of Original
MGB that shows the same bent shifter and pear shaped black
pattern knob. Looks like this is original - no changes needed.
|11 Check shift into reverse
||To get into reverse, I have to pull
lever UP. Got to figure why. In the owner's manual, it just says to
"move the lever to the left of the netural position until resistance is
felt". Well its OK. Just needed to push a little harder to the left.
|12. Ignition Warning Light never
||Supposed to come on when engine is
or running at a very low speed. Turned out that just the indicator lamp
was burned out.
|13. Decals and Stickers
||I've installed Coopers decals for the air cleaners and a Negative Earth decal for the engine compartment (this car was originally positive earth but was re-wired). I think there is a second Negative Earth decal that goes between the two battery compartments.|
|14. Cylinder Head
|Figure out why the head on the
engine is one
with air pump injection holes (which are plugged since air pumps
installed until 1968.
I spoke with Greg Coronis and he said that this head was on the car when he bought it.
I have just completed replacing the cylinder head with a rebuilt correct year head. I got the head from a fellow member of the San Diego MG Club. This head was rebuilt with hardened valves and seats. Click here for the story.
|15. Wire harness cloth covering
needs to be
||In many sections, the cloth wire
has come off. The wires are in fine shape. I wonder if replacment
material is available?
|16. Move front license plate lower
||It appears that the front license
be lower down. With the top of the plate even with the bumper. I could
see this on most of the MGB pictures that I've seen. Done, I just
reversed the mounting brackets.
|17. Worry about unleaded gas and
||Don't worry about it.
|I have to figure out the issues
unleaded gas. I don't know if the head has had new valve seats and
valves installed. I'm trying to track that down. Everyone has told me
not to worry, can't do anything about it anyway. When the valves go
bad, replace them with hardened valves.
I spoke with Greg Coronis and he said that when he had the head restored, it was updated with unleaded gas valve seats.
As you might have read above, I've replaced the head with a correct head for the car and it was rebuilt with hardened valves and seats.
|18. PCV valve
||The PCV valve installed in the car
when I bought
it has a flat top and a non-looped spring. It is dated 3/67. In the box
of spares there is a PCV valve dated 10/65 with a looped spring and a
bumped top. I'm not sure which is the correct one. They are both marked
Smiths. The picture of a 1964 engine in the book Original MGB,
shows the flat topped version of the valve. Moss Motors catalog shows
the flat top. I'm going to leave the flat top version in the car.
|19. Replace clamps
||Many of the hose clamps are not the
'wire' loop style clamps. Need to start replacing these. There is a
bag of these in one of the spare parts boxes. As
I was replacing the cylinder head, since I had to remove almost all of
the hoses, I replaced almost all of the clamps with the correct 'wire'
|20. Brake lights
||The brake lights, which are
controlled by a
switch IN the brake line, only come on when pressing fairly hard on the
brake pedal. The switch may be defective. I've bought another and will
replace it. Its tough to replace because I will have to bleed the brake
system afterwards. Done. The brake lights now come on with a touch of
|21. Need cup holders
||OK, I can't get along without
something to hold
the can of soda pop. Its especially a problem having to shift the
found some cheap holders which I mounted under the screws that hold the
trim ring around the shift lever. They come off in a minute for those
high class concourse shows. Here
is a photo.
|22. New Battery||2/9/06||Time for a new battery. I went to Sears with my old DieHard in tow and they had a perfect replacement. Also a DieHard, stock number 22830326 for $59.99. It is a Group 26 size. Bring your old battery, otherwise there is a $10 core charge. They could tell from the numbers on the old battery that it was purchased in 1996. An amazing 10 year life for a battery in a car not driven every day (or sometimes, every month!).|
|23. New Cylinder Head||3/8/06
|As you might have read above, I've replaced the head with a correct head for the car. It was rebuilt with hardened valves and seats. Click here for the story.|
|24. Radiator Rodded||9/28/2008||I should have listened to the recommendations from the guys at the MG Club.
Even with the new cylinder head, my B continued to have hot running issues through the summer. They would come and go but still never completely went away.
So after resisting for a long time, I finally removed the radiator and had it checked. It only took about an hour to get it out. I brought the radiator to Kirk's in El Cajon. Stan "Kirk" Newkirk greeted me at the door and recognized the MGB radiator immediately. He took the radiator over to his "test" station. It was nothing more than a hose with a rubber seal type fitting on the end. He held the radiator upright and put the hose into the inlet. He turned on the water full blast and watched the water coming out of the filler neck. It took him about 5 seconds to say that the radiator was probably 50% blocked. He said that with water going in the inlet and the radiator held in its normal orientation, almost no water should be coming out of the filler - it should all be coming out of the outlet pipe.
So he rodded it out - $80. When I picked it up the next day, he said that he could not get the rod through a couple of the tubes but it was nothing to worry about. He said that in most cases, the blockage was pieces of rust from the engine block.
Again about another hour to reinstall the radiator with new hoses.
Now I think my water temperature gauge is broken -- it never goes above 190 degrees....
|25. Professional Tune up Help||9/29/2008||After
I got the new cylinder head installed, the engine was not running very
well. It was having a lot of trouble getting up small hills. In 2nd or 3rd
gear, I could not get the RPM above 3000. In 4th on the freeway, a
small uphill would drop my speed down to 50MPH.
I got a lot of advice form other San Diego MG Club members and tried many, many things but I was getting nowhere.
After wrenching my hands and wracking my brains for months, I knew that I needed professional help but chose, instead, to get my car the professional help. I made an appointment with Robert at Harloff Automotive.
I told him of my MGB's troubles and little about its recent history. Robert took it for a ride and he said "it runs a bit sluggish". He checked the ignition system and re-gaped the points. Then he went over the carburetors.
1. The front carb's air filter was on upside down. Well not the actual filter but the back-plate adapter - the circular metal piece that fits up against the carb. I learned that the adapter has two holes to supply ambient air pressure to one side of the piston. By having the adapter upside down, I completely blocked those holes. Robert said the front carb was "confused" because of that. A real amateur's mistake on my part.
The carb body:
The air filter body.
2. He turned to the rear carb. He removed the float lid and found several pieces of rubber gasket sitting at the bottom of the float chamber. Robert removed them, commenting that they probably effectively blocked fuel flow to the rear carb. I had never looked inside of the float chambers - mistake #2.
3. Then Robert noticed that the piston on the rear carb was sticking. He took it apart but it was not dirty. He loosened the jet, let it recenter and then tightened it. No more sticking. I had noticed the sticking before but it seemed insignificant - mistake #3.
4. Lastly, Robert noticed that the PCV valve was sucking in a lot of air all of the time. He was fairly sure that the valve was defective. To confirm his suspisions, he disabled the valve by placing a rubber cap over the valve inlet after disconnecting the hose. He stuffed the hose into the front air intake so that the engine would still reprocess the crankcase fumes.
He adjusted the idle speed and balanced the carbs and now the car runs well.
Robert, thank you.
|26. Clutch Master Cylinder Leaking||10/8/2008||What was this oily stuff dripping on my left shoe everytime that I drove my car? Aww, its nothing. Opps, the clutch is not disengaging until my foot is almost all the way to the floor. I looked in the clutch master cylinder and it was almost empty. I could see hydraulic fluid dripping down to the clutch pedal. I thought about doing this myself but reason overtook me. Back to Robert at Harloff Automotive. Another great job. He rebuilt both the master and slave cylinders.|
|27. Driver Side Shock Absorber Leaking||11/10/08||After noticing that the driver's side wheel was bouncing around a lot, I realized that the shock absorber was not working. I checked the fluid level and found it very low. I filled it with Motorcycle Fork Oil. After about another month, the same problem was occuring. So I ordered two rebuilt shock absorbers from Apple Hydraulics. I was fairly successful in doing the replacement. My story about this is on its own web page.|
Here is someome who is doing a restoration http://www.middlebank.co.uk/
|99,999||unknown||I assume that the odometer as rolled over once.|
|unknown||15 Aug 1992||Greg bought the unrestored car for $3000.|
|21,041||10 May 1997||Convertible top installed.|
|22,377||16 Jul 1999||Apprasial done in Nashua, NM for $15,000.|
|22,650||10 Oct 2000||Car purchased from Greg and moved to San Diego by new owner (not me).|
|23,485||10 Apr 2003||I purchased the car from the first San Diego owner.|
|26,992||29 Sep 2008||Clutch master and slave cylinders rebuilt.|
|27,053||20 Jun 2009||Today|
|Per the Jan-Feb 93 Octagon, the
spin on filter
used should be an AC PF 13 or a FRAM PH 43.
|I've been told that Sears no longer
size 26/26R battery required for this car. In an email, Ray told me that he
Energizer 26R that fit perfectly.
Armagh, PA 15920
||The Eastwood Company
580 Lancaster Ave
Frazer, PA 19355
Moss Motors, LTD
440 Rutherford Street
Goleta, CA 93117
||Long Motor Corporation
14600 West 107th Street
Lenexa, KS 66215
||Nisonger Instrument Sales &
570 Mamaroneck Ave
Mamaroneck, NY 10543
|Parts, installed rear axle,
|Sports Car Services
RFD 3 Box 662
Putney, VT 05346
||McLean Enterprises, Inc
14 Sagamore Road
|Engine and Transmission Overhaul
||K.E. Machine Corp
264 South St
Milford, NH 03055
1650 Mansfield St
Santa Cruz, CA 95062
|Convertible Top Frame
||The Proper MG
97 Tenney St POB 201
Georgetown, MA 01833
|Convertible Top and installation||Sports Car Services
RFD 3 Box 662
Putney, VT 05346
Sports Car Services
P.O. Box 251
Westminster, Vermont 05158
|Victoria British Ltd. (part of Long Motor Corp)||http://www.victoriabritish.com/|
|The Roadster Factory||http://www.the-roadster-factory.com/|
|How to Restore an Old Car||http://www.totse.com/en/technology/science_technology/restore1.html|
|Manuals and Booklets||http://www.1978mgmidget.com/manuals_and_booklets.html|
|AWAKENING A SLEEPING MG||http://www.theautoist.com/awakening_a_sleeping_b.htm|
|Lucas Wiring Colours||http://www.spriteparts.com.au/lucas_wires.htm|
|MGB PRODUCTION MODIFICATIONS||http://www.autochart.com/mgb_production_mods.htm|
|ARP Head Bolt Sets||http://www.aptfast.com/APT_Parts/Bseries_Parts/b_Fasteners.htm|
|SU HS4 Carburetor Tuning||http://www.mgexperience.net/article/su-tune.html|
|MGB PAINT COLOUR CODES||http://www.mgcars.org.uk/MGB/mgbpaint.html
|MGBs Made In Australia||http://mgbsmadeinaustralia.org/index.php/thank-yous/|
|MGB, 50 Years On (from AutoTrader)||http://www.autotraderclassics.com/car-article/MGB,+50+Years+On-77405.xhtml|
|MGB 50 at Blemheim Palace||http://www.flickr.com/photos/adamliptrot/sets/72157631606067789/show/|
|The M.G. Car Club of Sweden||http://www.mgcc.se/|
|This MG is still owned by the fellow who bought it new in 1955!||http://www.mg-cars.org.uk/mgtf/Pictures/TF9052/Thumbnails/mgtf_tf9052.htm#co|
email : firstname.lastname@example.org
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